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Protect Your Wood for Outdoor Living

Outdoor Living, Stain, Staining June 27, 2017 Sonia



Staining and sealing for protection from the elements

By Matt Weber

The best way to protect the look and performance of outdoor wood is to coat it with preservative. No matter what type of wood you have, whether it’s pressure-treated lumber, cedar, cypress, redwood or even a high-end exotic hardwood, staining and sealing outdoor wood is the best way to protect it from the elements

Coating Types

The most common outdoor wood coating is an exterior-grade penetrating stain. These water-repellent preservatives include a mildewcide, and some products contain ultraviolet light absorbers that protect from sun exposure. Available in both oil- and water-based formulations, the resins penetrate wood pores to provide pigment and block out the damaging effects of weather exposure while allowing the natural woodgrain and texture to shine through. The wood will look different after application but will feel the same to the touch.

Prior to staining these new deck boards, we filled all knots and imperfections in the horizontal surfaces that would otherwise collect water during rain.

The second category is a film-forming sealant that bonds to the surface of the wood like paint or shellac. Pigments are added to change the wood color and add UV protection. When applied to sanded surfaces, these products can provide a high-gloss furniture look, while still allowing the natural grain to show through. Available in oil- or water-based finishes, they form a durable beautiful, satin surface with a smooth-to-the-touch finish. However, they can only be maintained with another coat of the same film-forming sealant. If you want to switch to a penetrating stain, the old film-forming sealant will first have to be sanded off. Film-forming sealants should be avoided in areas exposed to foot traffic, because the abrasion can wear through the film coating.

Outdoor wood coatings are typically formulated with either water or oil. Most water-based stain/sealants have tiny particles of pigment and resin that adhere to each other very tightly as the finish dries, similar to a patchwork quilt. With oil-based finishes, the tiny particles actually fuse together chemically into one large sheet-like substance, which achieves a harder finish and is less likely to develop an amber color tone. Examine the product’s label for clues to the coating’s quality, looking for any reference to “non-yellowing” properties.

To blend with the redwood-tone stain we intended to use, we chose a tinted exterior-grade wood filler that would closely match the finish color.

Water-based finishes are generally heralded for their ease of use. Compared to oil-based formulas, they’re easier to clean up, have a lower odor and are often less expensive. However, most water-based coatings require more coats and still don’t last as long as their oil-based or “alkyd” counterparts, which generally provide more long-term, wood-preserving durability.

New Wood

Allow new wood to dry before staining or sealing. Drying the wood is particularly important for pressure-treated lumber because the waterborne preservative leaves moisture in the wood.

This is why fresh PT lumber often arrives wet from the supplier, and the moisture can impede the penetration of stains and paints. For best performance of paint and stain coatings, allow the treated wood to dry for 2 to 4 weeks prior to application. Estimating exactly how long treated wood will take to dry is difficult, and a lot depends on how much time has elapsed since the treatment, the lumber’s exposure to the sun, ambient weather, etc.

Wood with natural preservatives, such as Western Red Cedar, cypress and redwood, do not require as much drying time because the wood was never pressure-treated with a preservative.

Contrary to popular belief, new wood still needs to be cleaned to remove any “mill scale”, which is a compression of the grain during the milling process that can cause the stain to float or run off without absorption. Clean the surface with an oxygenated bleach.

Here’s another tip for new wood used for horizontal surfaces like decking and handrails: Fill any knots and imperfections with exterior wood filler. A low spot such as a porous black knot in a pine deck board makes a prime place for water to accumulate with no drainage. These are the weak spots in the armor of your wood protectant where pools of moisture will have the most time to seep into the grain and work its damaging magic. So, patch these areas with a putty knife and non-shrinking exterior wood filler for a flush board surface with better drainage. Most home centers will have tinted wood filler to closely match your wood stain of choice.

Weathered Wood

When wood is exposed to the sunlight, the ultraviolet rays can damage the wood fibers over time, causing the surface to turn gray, and this holds true for any wood species. The most direct way to renew the appearance is to sand or pressure-wash the surface. However, sanding can be very difficult and time-consuming, and pressure-washing can remove the gray but cause the surface to fuzz or splinter, posing a “touch” hazard for areas such as deck surfaces where people may walk barefoot. When using a power-washer, limit your pressure to no more than 1,000 or 1,200 PSI.

Some individual boards may be heavily weathered. Replace them completely, clean the existing boards, then stain them all to match.

Be sure to mask off any area you want to protect from the stain. Plastic drop cloths work well, but so do plywood sheets when protecting vertical surfaces such as a nearby wall.

Wood with Old Stain

In general it’s best to remove old stain before applying new stain, especially if changing products or colors. Old stain will usually show through the new stain, leaving blotchy spots in the finish. “Film-forming” stains must be completely removed before applying a penetrating stain. However, if you plan to stick with the same color and type of stain (and your deck is in decent condition) then you can probably get by with a thorough cleaning and a fresh maintenance coat. As always, refer to the manufacturer’s recommendations for best practices.

After application, the new stain/sealer should bead water off the wood surface during rain, as shown here.

If there is a buildup of old stains on the deck, then you may need to remove it with something stronger than an oxygen bleach cleaner. Stain strippers are more caustic, but they remove most weathered stains in a single application. Small, stubborn spots of stain can then be removed with a hand sander once the deck has dried.

Conditioning

An often-overlooked step for outdoor staining projects is the application of a wood brightener. These chemical agents open the woodgrain to improve penetration of the stain and help restore the appearance of weathered wood to a like-new condition.

To organize your work on a complicated structure like a pergola, divide the various components and stain those components together in groups.

The product can simply be sprayed onto the wood surface, given a few minutes to work its “magic” and then rinsed off, requiring very little labor.

After using any chemical treatment to clean and prepare the wood, use plenty of water to completely remove all traces of the products—and then allow it to dry prior to stain or sealer application.

During application, try to work in the same direction as the wood grain.

Application

Always thoroughly mix the stain to evenly blend the solids and ensure a consistent color tone throughout the project.

Armstrong-Clark is a stain I use often because it seals the wood well and can be applied in direct sunlight.

For both horizontal and vertical structures, brushing is the best method for stain/sealer application because the bristles push the product evenly into the woodgrain to increase absorption. Using a sprayer or roller can apply the stain more quickly, but both of these methods leave much of the stain on the surface without adequate penetration into the pores. If the product doesn’t adhere well it can wear away unevenly, so you should still back-brush it into the woodgrain for the most consistent appearance and best protection.

For the best stain/sealer penetration into the wood grain, we recommend always back-brushing the stain into the surface, even if it’s initially been applied with a sprayer or roller.

Finally, here’s a quick note on the use of staining pads. I love the idea in theory: apply the stain in an upright position using an extension pole while simultaneously working the stain into the woodgrain. The trouble is that I’ve experienced a lot of trouble keeping the sponge pad on the applicator, almost as if the oils in the wood stain were dissolving the glue on the pad. After the pads have detached, I’ve even tried to reattach them to the applicators using zip-ties, but that just leads to a lot of cursing and aggravation and simply does not work. So, I don’t personally use staining pads because I can’t find one that lasts. But I’d like to be proven wrong. If there’s a manufacturer out there who makes a better staining pad, then please send one to the Extreme How-To staff and set us straight.

Side Note 1

84 Lumber Introduces EcoLife Treated Wood

Now available at 84 Lumber Co., one of the nation’s leading lumber dealers, Ecolife Stabilized Weather-Resistant Wood is ideal for above-ground outdoor applications in decks, fencing and similar projects. Ecolife integrates a wood preservative with a built-in stabilizer that keep boards straighter and resists twisting, warping, cracking and checking. Ecolife is fully compliant with American Wood Protection Association (AWPA) standards and International Building Code (IBC) and International Residential Code (IRC) codes for most deck projects. Viance, the producer of Ecolife, offers a Lifetime Limited Warranty on above-ground preservative treatment, which includes wood framing members that are critical to the safety and performance of the structure, including joists and beams. For common deck applications, Ecolife is a more cost-effective option when compared to products treated for ground contact use, and is still the best option for outdoor projects when used appropriately. Visit www.treatedwood.com to learn more.

Side Note 2

Restoring Outdoor Wood with Ready Seal

It’s summer time and we know you’re ready for that backyard BBQ with all of your friends. The last thing you want is an old, weather-worn deck ruining the fun. With Ready Seal’s wood stain and sealant you can spruce up your wood and give it some new life and luster. Using a single product, you can beautify your backyard landscape and protect your deck from all outdoor elements, including the scorching sun rays of summer.

Whereas most wood treatments involve two applications of a stain and protector, Ready Seal offers a beautiful stain and durable seal in one easy step. Ready Seal has created the perfect blend of treatments to provide the best preservation for all outdoor wooden structures. It penetrates deep into the interior fibers of the wood and creates a protective boundary, unlike other stains and sealants that create rigid exterior films that lead to peeling, cracking, chipping and flaking.

The outdoor 2-in-1 product is available in 7 different shades: Natural Cedar, Golden Pine, Light Oak, Pecan, Dark Walnut, Redwood and Mahogany. It may be used to reclaim and protect your old and worn decks, fences, gazebos, outdoor furniture and any other exterior wood projects. Using a roller, paintbrush or pump sprayer, Ready Seal can be used to turn any backyard eyesore into a flawless masterpiece. Learn more at www.readyseal.com.

Side Note 3

Living Outdoors with an Orderly Lawn

Col-Met steel landscape edging makes maintaining your yard and garden beds simple and easy, providing an affordable, long-lasting solution to retain mulch, rock, and stone in various landscape designs. If installed deep enough you may mow over the top of it, if left higher in the ground you can use your trimmer against it (typical installation depth is 2-3 inches). Steel edging is flexible enough for free contoured shapes yet rigid enough for straight lines to create a clean separation between turf grass and planting beds. And because it’s made of powder-coated steel, Col-Met edging will outlast the competition. Visit www.colmet.com.