how to extreme

DIY Install a Winch on a Pickup Truck

Automotive, Automotive, Projects October 18, 2011 Sonia


spool1_LEAD

 

By Larry Walton

 

I’m sure you realize that your truck is one of the best tools you own. Not only does it get you to the jobsite or to the lumber yard and back, it hauls the other tools and supplies for your projects. You can improve the working capability of your truck by adding a winch. Not only can a winch help you recover when you’re stuck, you can perform a number of other lifting, towing and pulling tasks as well.

In fact, spend some time logging and you get a good feel for just how much work you can accomplish with the aid of wire rope and some blocks. I use my winches for pulling trees and shrubs, for dragging firewood logs to the road, for big game retrieval and for lifting heavy objects with the aid of an overhead block.

We recently installed a new 9.5ti Winch by Warn Industries on our project F-250.

Warn’s Trans4mer Grille Guard/Winch Mount Kit made it possible to use the stock bumper for installing the winch, which meant an aftermarket bumper was unnecessary. I felt confident that the mounting design would be sturdy. The winch mount connected solidly into the frame at the tow loop locations, with added bracing going back into the frame and into the bumper as well.

All of the parts fit well, and the only milling needed was drilling a few holes. While Warn’s engineers did a great job on their precision parts, the installation instructions needed a little help. Here’s how we got it done.

spool3 DIY Install a Winch on a Pickup Truck

Removing the bumper involves two bolts near each fender well.

spool2 DIY Install a Winch on a Pickup Truck

Shown is the front of our Super duty before installing the new winch. We found that the fog light locations were OK, but the driving lights would have to move.

 

spool5 DIY Install a Winch on a Pickup Truck

Once you’ve removed the six bolts mounting the bumper, be careful with any wires attached to the fog and driving lights.

spool4 DIY Install a Winch on a Pickup Truck

Find these angle brackets inside the fender wells. A bolt on each side needs to be removed to detach the bumper.

spool7 300x199 DIY Install a Winch on a Pickup Truck

A plastic storage bin makes a good support for the loose bumper.

spool6 DIY Install a Winch on a Pickup Truck

With the bumper off, we removed the tow loops from the end of the frame rails by accessing the bolts from underneath.

 

spool9 DIY Install a Winch on a Pickup Truck

The upper brackets mount to the back of the bumper and curve up over the top of the bumper.

spool8 300x199 DIY Install a Winch on a Pickup Truck

Remove these bumper mounting bolts to install the upper brackets.

 

 

spool11 DIY Install a Winch on a Pickup Truck

The frame extension mounting bolts take nuts from underneath.

spool10 DIY Install a Winch on a Pickup Truck

We put the bolts for the frame extensions in place before inserting into the frame opening and the bolts dropped right into place.

 

spool13 DIY Install a Winch on a Pickup Truck

It was no problem sliding the bumper past the frame extensions and re-fastening the bumper.

spool12 DIY Install a Winch on a Pickup Truck

Attaching the frame extensions involves holding the bolt heads at top while torquing the nuts from below. Because you can’t get to the nuts with the bumper on, go ahead and torque them down. Shims in the kit help with most misalignments.

spool15 DIY Install a Winch on a Pickup Truck

The grille guard tubes fit between the side members, but you want to leave the bottom tube out until after the winch is mounted.

spool14 DIY Install a Winch on a Pickup Truck

We assembled the grille guard and winch carrier according to the instructions.