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Build a Patio with Composite Pavers

Construction How-To, Decks, Outdoor Living, Patios January 21, 2015 Sonia


 

 

 

 

 

 

 

 

 

 

Build a patio with composite pavers in an interlocking grid system.

Julie Quigley wanted a large backyard patio with the look of traditional pavers. Her house had a small concrete patio, and the plan was to cover it in pavers and extend the new surface for a larger overall patio area.

The job site had its challenges, however. The yard was confined within a wooden fence in close proximity to the surrounding neighbors. The only access was through a narrow walk-through gate, so the patio area couldn’t be accessed by truck to deliver the materials.

The solution to these problems was found in the unique features of Azek composite pavers. Azek pavers are made from up to a 95-percent composite blend of post-consumer recycled automobile tires and plastic containers. The material is one-third the weight of concrete, meaning they’re much easier to move by wheelbarrow than standard pavers when you can’t use a truck. For Quigley’s circumstance, this saved a lot of labor and time in transportation and site prep.

The pavers also come in different thicknesses The Resurface pavers are a thinner profile to cover old patios such as the existing slab. And the Standard Landscape pavers are perfect for new patios and walkways, such as the planned expansion.

Furthermore, Azek pavers use a patented grid system for installation that dramatically reduces installation time and makes it easier than manually setting and aligning heavy traditional pavers. The 16-by-16-in. grid also ensures straight lines and assists with a level layout. Plus, the pavers can be cut using a regular miter or jigsaw—no wet saw required.

Step-by-step

Make sure the patio site is not located where standing, above-ground water conditions are anticipated. For this project an underground downspout extension was installed to divert water away from the expansion area.

Proper sub-base grading and other storm-water management designs should prevent the appearance of water at grade-level. Contractor Anthony Muñoz made sure the patio maintained the slope of the existing patio to drain water away from the house.

The patio site was laid out and squared up with stakes and string. This provides a visible guideline for the installation to follow.

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To prepare for the flexible-base expansion, the installers had to break ground and level the earth. Prior to excavating the site, ensure all underground utilities (e.g. electrical lines, phone lines, water lines) have been properly located and identified. This project required relocating an underground sprinkler.

The ground had to be graded evenly in preparation for the crushed rock required for the flexible base.

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The easiest part of this patio project was resurfacing the existing slab. The Azek pavers install over a grid system, with pavers installed over two adjoining grids to interlock the foundation.

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The grid lays directly over the existing slab, and the interlocking system is held in place by weight and friction. The slab was in good, flat condition. If the slab were damaged, it would have required self-leveling concrete or a similar product to fill in any low areas. High areas can be knocked down to create a smooth surface.

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The resurfacing pavers have a thin profile to minimize the elevation of the walking surface over an existing patio. The homeowner chose a herringbone pattern for this installation.

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In some cases a full-size grid may not fit into the confines of the patio site. In this case the grid can be cut with standard woodworking equipment, such as a jigsaw or circular saw with a low tooth-count ripping blade.

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The Azek pavers can also be cut with woodworking tools. This is easier than using a hammer and brick set, or a wet saw, which is required for cutting standard pavers.

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The resurfacing pavers were installed to the edge of the existing patio, and a decorative border would be installed later.